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Topic: Jordan Klein's Thunderball Towsled restoration

https://i.postimg.cc/yJwNGRmQ/TB0.jpg

For various reasons it has been a while since the Donkey posted anything here on AJB007 so here is something you really need the nads or indeed Donkey Balls to undertake and to be honest I have been itching to do this since I purchased it from the first Propstore Live auction and it has always been on the back burner since sympathetically restoring Sir Sean’s YOLT Little Nellie flying helmet, the screen accurate restoration of Jordan Klein’s Thunderball Towsled. With the battery cover removed you can clearly see the original silver and red paint lurking beneath so not too sure why the original restorer in the USA’s colour match was not SA?. When Jordan supplied it to Propstore for auction, like the YOLT flying helmet it had been repainted black for use as an underwater camera mount amongst other things!

https://i.postimg.cc/F1bKP77p/TB1.jpg

https://i.postimg.cc/8jtzS9dr/TB2.jpg

Boat building 101. Apart from mounting the spear guns these wooden vanes are structural but for some unknown reason the original restorer? chose to stick them down with slabs of filler which was able to flex so the battery cover didn’t fit properly & make a good seal. All those layers of sh*te filler have now been removed allowing a much better & therefore tighter fit. You can see just how thick the filler was next to the left vane which it used to be underneath!

https://i.postimg.cc/t1PZtbwV/TB3.jpg

Early days and shed loads of work to go but after who knows how many decades of being fitted incorrectly? The battery cover is finally fitted flush inside rather than astride the Towsled casing giving a more pleasing SA rounded appearance and all those irritating bloody screw holes have been filled in apart from those which would entail rubbing down the original remaining 55 year old paint swatches!  ajb007/martini

https://i.postimg.cc/G4THdrcS/TB4.jpg

A further illustration showing just how incorrect the silver is as this major rub on the black painted keel reveals the original darker colour beneath. One good thing though, the remaining black paint is 100% original!
https://i.postimg.cc/CdLPVdRp/1-CA90932-7-E08-4-B09-A003-E0-C790175442.jpg

Why a Towsled sinks, unfortunately these are not all original ballast holes as some "tool" made two bloody great holes in the hull to stick scaffolding poles through to mount it to its bespoke and now binned base!

https://i.postimg.cc/K4ft8w0d/CB63343-A-B96-B-4-F53-9010-FA2694-E70643.jpg

After preparing the shell, 37 rivets were drilled out which secured the aluminium trim which in turn holds the top casing to the lower

https://i.postimg.cc/rD5kx8DK/EC07754-C-1-F2-B-44-B4-90-A2-E52-C6188-C396.jpg

Last seen like this in 1965?

https://i.postimg.cc/jLzghCh0/C65886-CC-0-D23-4-BA4-B99-C-CDE209-E8-FFE2.jpg

Of the 12 Towsleds built for the production this one is marked VII (7) in Roman Numerals and is also signed Jordan Klein although the only way to see said markings is to disassemble it!

https://i.postimg.cc/YvM5XqzJ/5-C279-D64-A17-A-451-A-85-E8-2-DBF6249578-B.jpg

At one time in its life the Towsled had received such a hard frontal impact that the nosecone split and folded back in on itself, a bit like when you try and assemble a box and one tab will only lay flat when it actually needs to fold beneath. It’s 100 times harder with fibreglass matting, 55 year old fibreglass matting!

https://i.postimg.cc/jWTg3T3D/thumbnail-IMG-0450.jpg

Apart from finding the number “7” inside the casing this was an exciting find for me. Originally held in place and indeed obscured by filler and an overspray of silver paint, I always believed this was just a glass dome for a green light however after spending in excess of 6 hours chipping, carving and rubbing down the filler with 80 grit paper & finally polishing the glass with hot soapy water and wire wool & a spot of buffing with toothpaste and an old sock, a liquid filled US Divers compass was revealed and it still works!  ajb007/martini

https://i.postimg.cc/pp2X4xJg/Thunderball-171.jpg

As research is always ongoing and I'm pretty anal when trying to lock down details, while studying screen grabs of the Towsleds locked in their wall mounts aboard the Disco Volante, with a major Doh! and full hand face slap I've realised that to accommodate the incorrectly fitted/oversize battery cover the wooden vanes which the spear guns mount on had each been moved outwards by roughly 1" meaning the freshly filled irritating screw holes had to be opened out again as these were the original mounting points ...oh f*ck it!  ajb007/frown

https://i.postimg.cc/JtHBjNpn/IMG-0451.jpg
The now correctly positioned wooden spear gun mounts

https://i.postimg.cc/1fZRNd55/SLEDS.png

The replica control box is bloody wrong too because as this rarely seen BTS image reveals the original is partially transparent plus the shadow cast by the box clearly shows a power cable coming out of the left side, and entering the sled where a switch has been incorrectly installed (like the box copied off the very wrong IFF example!) & I bet no one had noticed that before?  ajb007/insane

https://i.postimg.cc/p9KRrNtN/IMG-0474.jpg

The screen accurate? Control box with power cable starts to take shape courtesy of a shadow cast in a 55 year old photograph. Just requires a simulated glass gauge showing how much juice the batteries were using  ajb007/martini

https://i.postimg.cc/3k9RqBDM/42-DB2-C29-D7-B5-43-FC-9462-13-CD6-FEC6-F73.jpg

Scaffolding pole holes filled leaving the correct amount of ballast holes (4)

https://i.postimg.cc/JHWM0DBc/BD976740-6-B8-C-4589-9391-9-B4-CB2294-DA8.jpg
Test reassembly complete. Next stop paint!

Last edited by ppw3o6r (5th Aug 2020 10:53)

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Re: Jordan Klein's Thunderball Towsled restoration

That took a lot of guts to get it there and get it to look right!!! A lot of people would have said 'Don't touch it. Leave it as is."
Personally, you did the right thing. Just as with the Little Nellie helmet, this needed to be brought back to its original glory.
Also, it had previously been repainted black then repainted back to its screen color (almost). You've just continued with that restoration with the exception that you're doing it right! Top marks on that Donk!!!!  --Ed

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Re: Jordan Klein's Thunderball Towsled restoration

You're not wrong Donk, i think, as its already had a go at it previously by others, you are only correcting those mistakes and as Ed has stated, you are paying homage to the original in its glory.

Still ballsy though, good on ya fella...

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Re: Jordan Klein's Thunderball Towsled restoration

That’s a fair job to tackle, but I’m certain you’ll get it all spot on  ajb007/cheers

Nice to see you back  ajb007/martini

YNWA 96

The Unbearables

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Re: Jordan Klein's Thunderball Towsled restoration

Post one updated  ajb007/martini

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Re: Jordan Klein's Thunderball Towsled restoration

ppw3o6r wrote:

meaning the freshly filled irritating screw holes had to be opened out again as these were the original mounting points ...oh f*ck it!

HOLEY Mackerel!!!
--Ed

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Re: Jordan Klein's Thunderball Towsled restoration

Coming along VERY nicely  ajb007/martini

YNWA 96

The Unbearables

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Re: Jordan Klein's Thunderball Towsled restoration

Post one updated ajb007/martini

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Re: Jordan Klein's Thunderball Towsled restoration

Got to hand it to you, Donk...you don’t do things by halves  ajb007/biggrin  ajb007/cheers

YNWA 96

The Unbearables

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Re: Jordan Klein's Thunderball Towsled restoration

When will it be tested in your bathtub, Donk?  ajb007/shifty

President of the 'Misty Eyes Club'.

-------Dalton - the weak and weepy Bond!------

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Re: Jordan Klein's Thunderball Towsled restoration

Sir Miles wrote:

Got to hand it to you, Donk...you don’t do things by halves  ajb007/biggrin  ajb007/cheers

Got to agree with you Sir Miles  ajb007/martini
When Donk does a restoration the end result is always stunning !!

One of us smells like a tart's handkerchief.